ERGOSTASIO is the process quality management system built for the people who actually run the plant — chemists, engineers, and operators who need real answers from their data, not a database degree. SPC charts, certificates of analysis, vendor quality tracking — all in one place, live in days.
Four connected phases. One system. From initial configuration to issued certificates — everything flows through ERGOSTASIO.
Name the process variables you need to track. Build input forms without any code.
Group related variables into datasets. Define library lookups and linked values.
Set SPC control limits and product specs. ERGOSTASIO enforces them automatically at entry.
Assign Operator, Builder, or Admin roles. Module access controlled per user.
Operators enter readings via the configured screens. Out-of-spec values flagged instantly.
Log outgoing product shipments by product group and customer. Triggers COA workflow.
Incoming raw material lots entered and tested against material specs. Triggers ATU workflow.
Ad hoc samples logged, routed, and tracked through to reported results.
Xbar-R, Xbar-S, I-MR charts generated automatically. Nelson rules applied in real time.
4-tier alerts: pass / alarm / fail / critical. Supervisors notified immediately on breach.
PCA-based T² and Q statistics across all process variables simultaneously. Detects subtle shifts invisible to univariate charts.
Every entry checked against product and customer specs. Dashboard shows live compliance.
Auto-generated PDF COAs with customer specs merged. Email directly from the system.
Acceptance Test Unit reports for each incoming material lot. Full audit trail per vendor.
Period reports, quality summaries, and trend dashboards for managers and auditors.
Select any batch of COAs or ATU reports. Download as ZIP. Filter by date, product, or status.
Most quality software is engineered for IT professionals. ERGOSTASIO is engineered for the people who actually understand the process — and who need their tools to get out of the way and let them work.
Ten integrated modules. No stitching together separate tools. One login, one database, one system.
Build screens for any process parameter. Your QA engineer defines the form — no developer needed. Change it anytime without touching IT infrastructure.
Xbar-R, I-MR control charts with automatic limit calculation. Nelson rule violations surfaced the moment they occur. No statistician required to read results.
Professional customer-facing COAs generated automatically from your process data. Merge internal and customer specifications. Email with PDF attached, one click.
Track incoming raw material quality with the same rigour as finished product. Acceptance Test Unit reports issued per lot. Full vendor scorecard history maintained automatically.
Four-tier compliance: pass · alarm · fail · critical. Supervisors alerted in real time. Every out-of-spec event logged with timestamp, value, and operator identity.
Live dashboards for operators. Period summaries for managers. Audit-ready reports with full traceability. Export COA batches to ZIP for customer submission or regulatory review.
PCA-based T² (Hotelling) and Q (SPE) statistics across all process variables simultaneously. Trained on your own historical data. Catches subtle shifts and correlations that univariate charts miss entirely.
Configurable round templates with shift-locked scheduling. Operators execute checklists on any device. Deviations highlighted and logged automatically. Full round history with deviation counts.
Capture a baseline mean and σ for every process variable. The Drift Twin continuously compares the live window against the baseline and surfaces per-variable drift scores in σ units — warn at 1.5σ, alarm at 3σ.
Ask plain-language questions about your plant — SOPs, manuals, alarm procedures, and MSPC behaviour. Athina retrieves the most relevant knowledge from your ingested documents and answers using Claude, the AI model by Anthropic. Grounded in your own plant documentation.
No training courses. No consultants on retainer. Your engineer configures it once — then it runs itself.
Name your process variables. ERGOSTASIO builds the database schema and input forms automatically. No code involved.
Clean, guided forms on any browser. Out-of-spec values are flagged the moment they're typed — not discovered after the batch ships.
SPC control charts and statistics run automatically. Signal separated from noise. No specialist needed to interpret the charts.
Certificates of analysis, quality summaries, and vendor scorecards generated from data you've already collected. One click to issue.
Distillation is the art of separating what is pure from what obscures it. That is precisely what good process control software must do — separate the signal from the noise, in real time, on the plant floor.
ERGOSTASIO runs in the browser — nothing to install, nothing to configure before you start. The demo environment has sample data loaded across all modules so you can explore the full workflow immediately. Takes 90 seconds to get your first SPC chart on screen.
ERGOSTASIO is deployed as a dedicated instance for each plant — your data stays in your Supabase project, on your infrastructure. We set it up with you. Drop us a line and we'll get back within one business day.
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